Friday, September 20, 2019

International Aquafeed: Aquatic Conferences 2020

International Aquafeed will be hosting a variety of conferences in 2020, including the extrusion conferences and the Aquatic range of conferences. Two of our most popular conferences will both be taking place in March 2020: The Aquatic Health and Nutrition Asia Conference and the Aquatic MEA Conference.

1) Aquatic MEA Conference at VIV MEA, Abu Dhabi - March 10th, 2020
Aquatic MEA is a one-day conference featuring exerts discussing the latest updates in aquaculture within Egypt, Saudi Arabia and the United Arab Emirates. The conference is aimed at those specifically interested in learning more about aquaculture in this industry, as well as academia, nutritionists and technical personnel.
A variety of sponsorship opportunities are also available for this conference:


2) Aquatic Health and Nutrition Asia Conference at VICTAM and Animal Health and Nutrition Asia, Bangkok, Thailand - March 23rd, 2020
Taking place one day before VICTAM and Animal Health and Nutrition Asia at Novotel Hotel in Bangkok, this conference focusses upon all aspects of shrimp and fish nutrition. Topics available to present about include enzymes, sustainable feed formulations, antibiotics, fish immune systems, supplements and much more. This event is also aimed at nutritionists, academia and production/technical staff.
Sponsorship opportunities for this Aquatic Conference are also available now:
Visit the Aquatic Asia Conference event page to stay up to date on the latest news regarding this conference.

Read the full article HERE.

Thursday, September 19, 2019

Animal feed producer ups uniformity, cuts cycle times with fluidised bed mixing

by Steve Knauth, Marketing Manager, Munson Machinery Co Inc, Canada
Country Junction Feeds has produced animal feed products in Alberta, Canada for over 100 years. Today, it offers a full line of organic wet and dry feeds for cattle, hogs, poultry, horses, bison, elk, goats and sheep. To improve batch consistency and prevent damage when adding liquids to fragile ingredients, the company installed a fluidised-bed type mixer on its “wet feed" production line.
 

Dry feed in raw or pelletised form is typically pre-blended in a 2000kg capacity mixer. The wet blending process adds oils and/or molasses to rolled oats, barley, pellets and “bull ration” calf feed for nutrition and palatability as well as dust control.

To blend dry ingredients with liquid additions in batches of up to 300kg, the company installed a Munson model MF-18-SS fluidised bed mixer.

"Fluidised bed mixing brought more batch-to-batch consistency than the previous auger mixer," explains Mark Shantz, Country Junction’s Maintenance Manager, adding that it imparts less shear than the auger mixer, reducing product degradation, particularly with fragile materials.

How liquid additions are mixed with dry blends
To initiate a mixing cycle, an operator enters a pre-programmed recipe at a plant workstation. Individual ingredients, stored in outdoor granaries, are transported by chain drag conveyors to the aforementioned dry mixer for pre-blending.

Blended batches discharged into bins are then conveyed by either of two drag chain conveyors to the fluidised bed mixer. Load cells supporting the mixer transmit weight gain information to a PLC, which stops the conveyor once the preset batch weight has been gained, with +/- 1kg accuracy.

Once mixing begins, a fluid volume of oil or molasses equivalent to 3-to-10 percent of the dry premix weight is automatically metered from a 20kg capacity vessel and gravity discharged into the top centre intake of the fluidised bed mixer.


Read more HERE.

The Aquaculturists
This blog is maintained by The Aquaculturists staff and is supported by the
magazine International Aquafeed which is published by
Perendale Publishers Ltd

For additional daily news from aquaculture around the world: aquaculture-news

Leiber company profile

Now with more than 140 employees, with each one a specialist in his or her domain, Leiber has a well-proven team in a company following a clear strategy for more than 50 years: working with values.

“What makes us unique? We focus on what we know best. Yeast. Production on the highest level of quality. Latest technology. New findings from science and research. The performance of a team of specialists. 

This is what defines Leiber´s strategic orientation. This is what makes us truly entrepreneurial”, as explained on the Leiber website.

“The markets´ requirements are changing - we are able to follow. This is how we became one of the leading manufacturers of specialised yeast products”.

Visit the website HERE.





 The Aquaculturists
This blog is maintained by The Aquaculturists staff and is supported by the
magazine International Aquafeed which is published by
Perendale Publishers Ltd

For additional daily news from aquaculture around the world: aquaculture-news

Wednesday, September 18, 2019

Zinc and omega-3 fatty acids

by Neil Auchterlonie, Technical Director, IFFO

Researchers from Nofima, the Norwegian research organisation, reported last month that the barrier tissue of salmon is affected by zinc and omega-3 levels in feed, in a recent piece of scientific work that was funded by the Norwegian Seafood Research Fund (FHF).

Why is this important? Well, the integrity of salmon skin, intestine and gill tissues is vital for the health of the fish. These barriers are recognised as important first lines of defence against pathogens, as well as being important in helping the organism handle physical stressors such as fluctuations in temperature, salinity, or water quality in general.
 
The article that has been presented on the Nofima website points out the importance of these compounds nutritionally, and particularly in relation to the changes we are seeing in feed formulations such as new feeds specifically for recirculation systems, as well as the obvious dominance of plant-based raw materials in modern feed formulations.

The research set out to investigate whether changes in feed composition would affect the health and robustness of farmed salmon, and the scientists looked specifically at the interaction of zinc and marine source omega-3 fatty acids in feed, for parr to post-smolt in recirculation systems.

It seems to be a part of an ongoing programme of work that has looked at the general robustness of fish in the aquaculture environment, which is highly applied and very relevant work. The results are described in the context of the health and welfare of the fish, and those are obvious impacts related to the ability of the salmon to cope with a pathogen challenge, whether it is ISA virus or sea lice.

This science is important in the context of declining marine ingredient inclusions in aquafeeds. Fishmeal and fish oil are excellent sources of many micronutrients, and among the many different compounds present that contribute to fish (and consumer) health are zinc and the long chain fatty acids, EPA and DHA.


Read more HERE.

The Aquaculturists
This blog is maintained by The Aquaculturists staff and is supported by the
magazine International Aquafeed which is published by
Perendale Publishers Ltd

For additional daily news from aquaculture around the world: aquaculture-news

TSC Silos company profile



As a specialist in the building of square silos
 TSC Silos supplies an end product that meets the highest quality requirements and is used in a variety of industries


According to TSC Silos, “We use our focus and expertise to design suitable rectangular silo installations of which we are proud. That is all we do: we design, calculate and build silos; day in day out, year in year out. For your benefit.”

The rectangular silo concept is characterised by an optimum storage capacity and flexible layout options. A clever design produces the best possible product discharge with maximum storage capacity.

With a TSC silo you are also investing in a safe, hygienic working environment.

The organisation is 100 percent focused on this silo concept, from sale and design to production and installation.

They are able to handle projects from A to Z: from the steel support structure to the insulating cladding and from functional design up to and including fitting.

At TSC safety is a given. Their well-trained engineers carry out sound calculations for your silo. TSC designs, calculates and manufactures all the silos in accordance with the latest standards (EN 1991, EN 1993 and EN 1090).

TSC Silos are familiar with ATEX, earthquake coefficients, snow loads and the effects of wind. Everything is worked out using advanced computer software down to the smallest detail.

If you so desire, you can have the calculations checked by independent parties; that’s not a problem.

Their experienced installation teams have all the necessary training and are at home on construction sites.


Visit the TSC Silos website, HERE.

The Aquaculturists
This blog is maintained by The Aquaculturists staff and is supported by the
magazine International Aquafeed which is published by
Perendale Publishers Ltd

For additional daily news from aquaculture around the world: aquaculture-news

Build my FeedMill taking place on September 20th at VIV Qingdao!

The latest rendition of the Build my FeedMill Conference, created by Milling and Grain magazine and VIV, will be taking place on Friday September 20th at VIV Qingdao. Speakers include members of Andritz, PLP Liquid Systems, Buhler, Zheng Chang and many more companies.

The conference will be taking place at VIV Qingdao in Room 208, 09:30-12:00 and the participating companies will be delivering ten-minute presentations about their own solutions and how they assist users in making the most out of their feed mills.
The Build my FeedMill concept originated in 2017, and the two-hour conference systematically takes audience members through each step of the feed mill process through presentations, from intake and conveying, storage, extruders, expanders, automation and much more.
The programme for the VIV Qingdao rendition of Build my Feed Mill is as follows:


Read more HERE.

Japan trade agreement would be boon for US Animal Feed Industry



Following President Donald Trump's recent action of sending to Congress his intent for the US to ratify a free trade agreement with Japan in the coming weeks, the American Feed Industry Association's (AFIA) President and CEO Joel G Newman made the following statement:
'AFIA is pleased the administration has reached an initial trade agreement on tariff barriers with Japan and intends to enter into the agreement in the coming weeks. We are hopeful this agreement will show progress in bringing the US animal food industry closer to the level of tariff treatment Japan affords our competitors in the recently implemented Comprehensive and Progressive Agreement for Trans-Pacific Partnership. We are eager to review the final text and for further developments in the subsequent bilateral negotiations with Japan.'

Read the full story HERE.

Tuesday, September 17, 2019

The potential value of blockchain technology in the seafood supply chain

by Bryan Horsu, Master Student at the University of Applied Sciences, the Netherlands, Wesley Malcorps, PhD Student at the Institute of Aquaculture, University of Stirling, UK, Paul van der Heijden, Founder at MatureDevelopment BV, the Netherlands

A growing population with an increasing appetite for highly nutritious seafood resulted in an increase in global fish consumption from 9.96kg in 1961 until 19.86kg in 2013 (FAO, 2018). Capture fisheries and aquaculture are important contributors to fulfill the growing global demand for seafood (Food and Agriculture Organisation, 2018).
However, both industries are made up of complex global supply chains and are subjected to social and environmental challenges. Increasing consumer awareness and food safety requires increasing traceability and transparency along these supply chains.
 


This article explores briefly how distributed ledger technology, such as blockchain, could increase the traceability and transparency of the seafood industry.

It starts with a brief explanation of the potential of this technology in the aquaculture sector, in particular the aquafeed sector. Secondly, it will zoom in on the capture fishery sector through a conducted survey at a fishing company in the Netherlands.

Aquaculture, aquafeed and complex global supply chains
Capture fisheries have been close to their production limits and, as a result, the aquaculture industry is growing faster than any other food-producing sector. Large amounts of aquafeed are required in order to sustain this growth rate in the coming decades.

Most life cycle assessments (LCAs) suggest that aquafeed accounts for most of the environmental impact of fed aquaculture production (Little et al., 2018). However, this impact is variable depending on the type and source of the feed ingredients.

Therefore, improved traceability and transparency along the supply chain could provide more accurate insight in the environmental performance and could highlight sustainability issues.


Read more HERE.

The Aquaculturists
This blog is maintained by The Aquaculturists staff and is supported by the
magazine International Aquafeed which is published by
Perendale Publishers Ltd

For additional daily news from aquaculture around the world: aquaculture-news

Inteqnion Solutions company profile



Inteqnion is specialised in the design, build and installation of control systems for the batch and continuous controlled process industry. With their control solutions, Inteqnion focus on the improvement and optimisation of your production process.

Industries
You can find Inteqnion Process Control Systems in different segments within the feed, flour and bulk industry. For each segment, Inteqnion modifies the Process Control Systems for the specific requirements in the particular market.

Why choose Inteqnion?
“When you cooperate with Inteqnion you choose for quality and reliability. You benefit from our knowledge and experience our passion. Inteqnion is a no-nonsense organisation with more than 30 professionals who have years of experience in the process industry”
– Interqnion Solutions


Visit the Inteqnion website, HERE.

The Aquaculturists
This blog is maintained by The Aquaculturists staff and is supported by the
magazine International Aquafeed which is published by
Perendale Publishers Ltd

For additional daily news from aquaculture around the world: aquaculture-news

The Taiwan International Fisheries and Seafood Show is due to take place very soon!!



September 26th marks the start of the Taiwan International Fisheries and Seafood Show, which is taking place at Kaohsiung Exhibition Centre in Taiwan from September 26-28th.

A wide variety of companies will be exhibiting at the event, including companies dealing not just in aquaculture, but also in fishery technology, leisure fishery, marine biotechnology and seafood processing. Some key names present at the event include Tai-Yih Sun Industrial Co Ltd, Sunsky BioTech Research and Development Inc, SOMA Inc and Bayer Taiwan, to name a few.
This annual exhibition is organised by the Taiwan External Trade Development Council (TAITRA) and My Exhibition Co Ltd.
The show hours are from 10AM-6PM with exception to the final day, where the event closes at 5PM. This annual event always proves to be an especially popular exhibition for the aquaculture event and brings together leading industry members.


Monday, September 16, 2019

APA Chennai 2019: A Blue Revolution for India’s aquaculture

by Roger Gilbert, publisher, International Aquafeed

Chennai was hot and dry in June 2019.  Over 40C in the shade with water shortages featured in global news reports and a city having to supplement its supplies with long-haul tanker deliveries to keep its population hydrated.

Not an encouraging destination to travel to at this time of year. However, this was not sufficient to discourage some 5000-plus delegates, from across India and around the world, making their way to India’s largest southern city to attend the World Aquaculture Society’s first ‘Asia Pacific Aquaculture 2019,’ in India which featured a combined conference and expo and held at Chennai’s Convention Centre.
 


It was heartening to see how many delegates had registered for the multitude of conferences on offer and/or to attend the exhibition in an air-conditioned, modern facility which offered refreshments of both coffee and water plus a full buffet lunch on each of the three days.

This was a dynamic and bustling show with a host of local and foreign aquaculture companies looking to do business in a much over-looked yet highly motivated industry. Most international companies had their local representatives on hand to engage with visitors, but as all Indian speak English it attracted the management from some larger international companies who went on to host special events, such as Aker BioMarine holding its annual celebratory dinner during the convention.

International Aquafeed was present on the exhibition floor and had visitors who took away over 1300 copies of the latest June 2019 edition of the magazine plus back issues on display. That was in addition to the conference bags which contained copies of the magazine and distributed to over 3000 attendees pre-registered for the conference.

This was an exceptional meeting by any world standard, and one which offered an extensive poster display covering a wide range of research results carried out by a multitude of in-country universities and organisations plus those from overseas. The event also offered a pre-conference tour of a local hatchery and feedmill.


Read more HERE.

The Aquaculturists
This blog is maintained by The Aquaculturists staff and is supported by the
magazine International Aquafeed which is published by
Perendale Publishers Ltd

For additional daily news from aquaculture around the world: aquaculture-news

PCE company profile

Pelleting Consumables Europe (PCE) is a global supplier of tailor-made, high-grade precision ring dies and roller shells.
Thanks to years of experience in the pelleting industry they can provide their customers expert advice on the geometry and design of Ring Dies and Roller Shells.

Manufacturing reliable ring dies and roller shells for compound feed, biofuel and recycling industries and a wide range of other applications.

Their tailor-made Ring Dies and Roller shells are available for pellet presses of all brands and are manufactured at their ultra-modern manufacturing facility.

As the entire process takes place In-house, they can guarantee short lead times and optimum quality.

PCE ring dies and roller shells are made of high-quality steel. The Ring Dies are manufactured as standard from high-grade, high chrome steel X46Cr13, tempered to 53-55 HRC.

The associated Roller Shells are manufactured from 100Cr6 or 20MnCr5, depending on specific application.

According to the PCE website, “our company is continuously focussed on improving the life cycle of our products and to increase profits for our customers.”

PCE key features: 
- Longer life cycle
- Higher capacity
- Low power consumption

In addition to their products they also assist with the planning of your spare and wear part inventory.

A team of experts is available to guide you by selecting the right ring dies, roller shells and to set up a service level spare part management program.

PCE is your partner for just perfect ring dies and roller shells.

Visit the PCE website, HERE.

The Aquaculturists
This blog is maintained by The Aquaculturists staff and is supported by the
magazine International Aquafeed which is published by
Perendale Publishers Ltd

For additional daily news from aquaculture around the world: aquaculture-news

Sunday, September 15, 2019

Expert topic: Lobster

by Daniel Jackson, Production Editor, International Aquafeed

The elusive cultured lobster

So pronounced are the paralells between human and lobster, the Canadian clinical psychologist Jordan Peterson dedicates a chapter to the crustacean in his bestselling self-help book, 12 Rules for Life. We can learn a lot about ourselves from the humble lobster, he says, and I’m inclined to think he’s right.
 

The ability to co-operate effectively in large numbers is what puts us at the top of the food chain, and co-operation is essential if we are to obtain an elusive prize – the cultured lobster.

The challenges the species presents to the aquaculture industry are varied and will require input from all its constituent parts. From innovations in the manufacture of durable netting to research in feed formulation. Efforts to pull these various strands together are currently underway, but there is still much to learn and several obstacles to overcome.

For example, it is not even known at present what juvenile European lobsters eat (though in captivity the answer seems to be ‘pretty much anything that drifts by’).

One thing that’s not in any doubt is the lobster’s value as a commodity. Fishing for them is a hugely profitable enterprise, and one that is becoming more so every year. For a species so synonymous with seafood, relatively few are caught (just 3300 tonnes in the UK in 2016). But the crustacean punches above its weight.

It accounts for just over 0.5 percent of the total British seafood catch, but over five percent of the profits. If catching them is so lucrative, might growing them be even more so?

The overwhelming majority of lobsters are currently caught in the wild. Farming them is technically challenging, and on a large scale not yet commercially viable. But for those who work out how to do it successfully there is a rich seam waiting to be plundered.


Read more HERE.

The Aquaculturists
This blog is maintained by The Aquaculturists staff and is supported by the
magazine International Aquafeed which is published by
Perendale Publishers Ltd

For additional daily news from aquaculture around the world: aquaculture-news

Zheng Chang company profile



Zhengchang
, established in 1918, has made constant innovations in feed machinery industry and accumulated a wealth of experience in tackling the various challenges facing feed companies and, more importantly, is able to offer a range of comprehensive solutions.
Zhengchang has now evolved into China’s largest manufacture of feed machinery and has 16 branches in China with over 1300 staff and more than thirty offices all over the world. 

Zhengchang to date has successfully constructed more than 2000 turnkey projects world around the world, covering fields of poultry and livestock feed, aquatic feed, pet feed, premix feed, sawdust pellet, fertiliser, silo storage, pasture, electrical control and garbage treatment, etc.

Zhengchang projects are designed to deliver to the client higher feed quality, higher overall capacity and more profits. 
Zhengchang have conquered challenges one after another for the customers and accumulated rich experience over the past 90 years.

They are now making great endeavors to apply their latest achievements to feed, pasture, environment protection, fertilizer, sawdust shaping industries.


Zhengchang is more than a professional partner who can provide advanced machinery, technology and management ideas.

It is also a true problem solver who knows you well during your development. Zhengchang is with you every step of the way.


Visit the website HERE.

The Aquaculturists
This blog is maintained by The Aquaculturists staff and is supported by the
magazine International Aquafeed which is published by
Perendale Publishers Ltd

For additional daily news from aquaculture around the world: aquaculture-news

Taiwan Smart Agriweek 2019 a gateway into Asia Pacific agriculture

Taiwan's leading International Agriculture B2B Trade Show will run 26-28th September at the Kaohsiung Exhibition Centre in Kaohsiung, Taiwan. Taiwan Smart Agriweek is held concurrently with Taiwan Fisheries Seafood Show, both show together exceed 400 exhibitors, and a total space occupied exceeding 12,000 SQ.M. Over 12,000 professional visiting buyers and exhibitors from 50 countries and regions.
 

Taiwan Smart Agriweek will be held concurrently featuring international forum and seminars connecting experts from numerous countries to publish insights and market trends in fruit and vegetable breeding and cultivating research, and to support the global buyers in improving business opportunities for all participants, to enhance the gateway to the Asia Pacific markets.

Why Taiwan
Taiwan is the hub of Asia Pacific and a vital springboard into the emerging markets. With population of over 2.1 billion, the ASEAN countries are among the fastest-growing middle class market in the world, as more attention is focused with global food shortage, food safety, aging population, and the rising of health awareness.

Integrating the platform of the upper, middle and lower stream of the Agriculture Industry by promoting growth through incorporation of value chain, expanding into new market territories, and providing a full range of one-stop shopping.
 

Exhibition features
 
Hosted Buyer Program
Over 150 qualified buyers from over 50 countries, majority of the companies have annual gross revenue of between USD 100-500 million.

Customised seminar
Assistance for exhibitors by arranging match and meet with buyers to negotiate with each other to enhance business collaboration.

Taiwan Smart Agriweek to hold promotional events and activities for exhibitors to announce and publish new products and relevant know-hows.

VCA Fruits, Vegetables and Flora culinary competition
Allied with five-star hotel chefs to showcase the latest culinary creation and applicable expertise.

For more information visit the Taiwan Smart Agriweek website, HERE.

The Aquaculturists

Thursday, September 12, 2019

Fish farming under the microscope: How innovative technology helps to increase aquaculture productivity

by Andrew Monk, Co-founder and Director, ioLight Magnificent Mobile Microscopes, UK

The world population is growing rapidly. In fact, the United Nations estimates it will reach 11.2 billion by 2100, with approximately 83 million people being added to the world’s population every year. Feeding over 11 billion people is a huge concern, as it will put enormous strain on the earth’s ability to produce enough food. An answer to the future global food challenge may be through the use of sustainable fish farming.

The UN’s Food and Agriculture Organisation reports that the average amount of fish eaten per-capita globally has more than doubled from 9kg in 1961 to 20.2kg in 2015. Of course, there are well-publicised cases of overfishing.
 

However, much of this growth has been from aquaculture. In 2016, 46.8 percent of the fish we ate came from aquaculture, a rapid growth from just 25.7 percent in 2000. This data includes finfish, crustaceans and molluscs.

Aquaculture is the fastest growing food production sector in the world and is considered a practical and sustainable method to produce food and bridge the gap between supply and demand.

However, aquaculture faces many challenges and one of the biggest is combating disease. For example, infectious disease is currently the single most devastating problem in shrimp culture and presents on-going threats to other aquaculture sectors. In addition, there is increasing concern over the consequences of newly emerging diseases in aquaculture.

As with any form of farming, growing large amounts of food in a small space increases the incidence of infection and disease, which can spread extremely rapidly through a stock of 90,000 fish confined to a pen.

For this reason, fish farms are looking for modern innovative methods to ensure that fish are kept healthy. Better disease control, feed and nutrition help to minimise losses and produce a high-quality product. If fish farming is the answer to a sustainable food source, rapid disease and parasite diagnosis, together with improved health management, will be key to increasing stock levels.

Large farms continuously monitor water, but there is no substitute for visually inspecting the fish, and early detection of small parasites requires a microscope. As part of a good health management plan, routine parasite and disease screening should be completed regularly.


Read more HERE.

The Aquaculturists
This blog is maintained by The Aquaculturists staff and is supported by the
magazine International Aquafeed which is published by
Perendale Publishers Ltd

For additional daily news from aquaculture around the world: aquaculture-news

Extru-Tech Inc company profile




Founded in 1985, Extru-Tech® has installed numerous extrusion systems worldwide designed for the production of human food, pet food, aquatic feed and animal feed products.


Extru-Tech® also maintains the reputation of supplying the extrusion industry with superior quality replacement parts.


Extru-Tech® currently produces and markets one of the industry's most complete lines of extrusion processing systems. 

In addition, they offer a full line of ancillary equipment and customised equipment solutions for specialised processes.

Visit the website HERE



The Aquaculturists
This blog is maintained by The Aquaculturists staff and is supported by the
magazine International Aquafeed which is published by
Perendale Publishers Ltd

For additional daily news from aquaculture around the world: aquaculture-news

R&D applications for aquafeed extrudates

by Brabender GmbH

Laboratory-scale testing to determine appropriateness for species and sustainability

Providing a proper supply of protein for the world's continuously increasing population is a tremendous global challenge. Consumption of fish and seafood is traditionally anchored in many dietary cultures and recommended as a significant source of protein for nutritional enhancement. However, in view of the present situation with overfished oceans around the globe, it is necessary to find alter-natives: Here aquaculture provides a solution. Consequentially the global annual yield from aquaculture, amounting to approximately 100 million tons since 2015, has outstripped the "wild catch" quantity for human consumption. Further growth is a foregone conclusion: A 50 percent increase in production is predicted for the next two decades.
 
Whether floating, suspended, or slowly sinking: With the TwinLab-F 20/40 it is possible to test aquafeed produced from various raw materials (such as insect protein, see upper row) on a laboratory scale.
Image credit: Brabender

Booming Aquacultures: Which feed for which species?
We spoke with Julian Foerster (JF) and Michael Landers (ML), the application technicians at Bra-bender's extrusion laboratory, about using custom tailored extruded products to solve the problems presently faced by the aquafeed industry. 

Extruded Aquafeed – where does demand exist?
JF: Whether fish farming with flow-through systems, netcages, or resource-preserving recirculating systems such as aquaponic or offshore farms – all these fish and crustaceans need feed; nearly 40 million tons per year worldwide.  70 percent is produced by the leading aquafeed producers in the Asian-Pacific region, particularly in China, 10 percent comes from Latin America, and another 10 percent from Europe. Of course, one has to differentiate among which species should be fed. Presently 30 percent of production is used for carp breeding, 15 percent is required for crustaceans, followed by tilapia, catfish, salmon, and trout farms.

ML: Extruded products offer trend-setting possibilities promising market success and product innovation in developing the proper feed for each species on a practical basis. There is practically no other process that offers so much potential for entirely reshaping an aquafeed matrix. For this rea-son purely mechanical pelleting presses have been increasingly replaced by state-of-the-art extrusion technology for production. Today laboratory extruders are therefore necessary "tools" for product developers in companies as well as at universities and research institutes. With the TwinLab-F 20/40, Brabender has now introduced its current top model for the R&D laboratory world.
 

Julian Foerster
Image credit: Brabender


What is the "proper" feed for a species?
JF: First we need to determine the raw materials and their percentage of protein and carbohydrate that are practical for various product applications. It is first necessary to determine the tendency of the feed to float or sink, depending on the feeding habits of the specific type of fish. In principle, floating feed tends to be eaten by bottom fish such as carp and catfish, which can also be a matter of training.  Salmon and trout prefer feed that sinks slowly, shrimp, by contrast, like food that sinks quickly.

ML: Correspondingly, it is necessary to select different process settings for production. For floating feed, including suspended or slowly sinking feed, we operate with hot extrusion at temperatures over 100°C. This results in good pellet expansion. For sinking feed, i.e. production of quickly sinking pellets with minimum expansion, cold extrusion is the preferable method.

Which challenges need to be solved in the laboratory?
ML: Whether or not a product expands depends, among other things, on the moisture content as well as generally from the recipe, particularly the percentage of protein, carbohydrates, and fat in the initial mixture, which is also varies ichthyologically depending on the species. As a product developer we can determine this precisely in the laboratory. The TwinLab allows us to put various compositions and recipes on the test bench. The degree of expansion can be adjusted and changed with variable process settings. Most important is optimal cohesion of the constituents to prevent the pellets from disintegrating. This allows us to test the product characteristics to ensure the recipes are properly adapted to the type of fish and farming method. For example, some species require a high percent-age of fat in the feed, however too much oil delays expansion - here we can examine possible max-imums using the TwinLab. And naturally, the reverse is true, when it is necessary to determine the minimum quantities of ingredients, e.g. for optimisation of the sinking characteristics. This can be regulated by adding water, among other things, whereby the pellets are then dried.

JF: For forward-looking, sustainable product design – keyword: Sustainability – the trend is departing from use of fish meal or by products from commercial fishing. Instead, it is necessary to study which sources of protein with which characteristics and percentages are compatible with extrusion.

 

Michael Landers
Image credit: Brabender

Which alternative sources of raw materials do you believe have potential for practical application for aquafeed extrusion?
ML: In our applications laboratory we have already gathered a great deal of experience in product development. Particularly with meal and groats from legumes - not just soy, but also peas and lupines. Or greater use of classic sources of protein and carbohydrates such as corn, wheat, and rice. In view of the world nutritional situation, these can be used more efficiently as aquafeed than for feeding domestic animals. And considering the limited amount of acreage available for vegetable raw materials, byproducts from cereal grains should be investigated as ingredients for aquafeed. For example, I'm thinking here of cereal brans from mills or corn gluten from the starch industry. Other obvious applications are marine plants such as algae or kelp as high protein sources of nutrition for fish farms: Here, it would be possible to clarify on a laboratory scale which percentages in a fish feed mixture are suitable for extrusion or how this can be optimised technologically.

JF: Insect proteins provide one perspective for research and development in the area of aquafeed. At the Brabender applications laboratory, we have conducted our own tests with the objective of replacing fish meal with insect protein consisting of Hermetia illucens (black soldier fly) as a raw material. Initial results are quite promising: In terms of the rheological parameters for extrusion as well as the nutritive feed properties of the extruded products, regardless of whether in pellet or ground form. Particularly in the East-Asian markets, I see good perspectives for this, because tradi-tional dietary customs do not have reservations regarding use of insects in menus.

What can the new TwinLab do for lab scale extrusion?
ML: Well, I could go on for hours about that. But I want to emphasise two main arguments for practical product development with laboratory extruders such as the TwinLab instead of experimental manipulation of the production process. For one, you can vary your application ideas in a wide variety of ways with regard to raw material, formulation, extruder configuration, and product. Secondly, you have the option of establishing methods for measuring your quality parameters in advance from the raw material to the final product. With a width of 60 centimetres, our new TwinLab also fits in even the narrowest of laboratories.

 

Application technician Julian Foerster with the new TwinLab 20/40 twin screw extruder
Image credit: Brabender

JF: The range of applications focuses mainly on recipe and product development or serves for optimisation of production processes. The new TwinLab is a laboratory-sized twin screw extruder. We have used it to test products with a wide range of shapes, colours, and flavours. During development, it was important to us to be able to adhere to realistic processing conditions. This reduces costs for our customers and is consistently quality-oriented. You require significantly less time for your tests, save on material, and have almost no product wastage. And last, but not least: In everyday production, you do not need to worry about any negative effects to your ongoing quality management system. This allows a return on investment to be realised easily at the company.


Where do you see application-related advantages for product development?
ML: Along the length of the liner, four heating and cooling zones provide optimisable temperatures in every process area. Screw speeds of up to 1200 revolutions per minute offer users great flexibility with regard to specific mechanical energy, called SME for brevity. As a twin screw extruder, the TwinLab allows processing of a wide variety of raw materials, as well as analysis of their viscosity and plasticity characteristics. This is because all conveying, kneading, and mixing elements can be configured individually depending on the process sequence. The module design allows variable con-figuration for product simulation with different shear forces, making the device suitable for highly varying applications. And finally, I would like to mention one more important feature for everyday use in the laboratory: The process unit is separated horizontally and can be folded up vertically – which only few comparable models on the market offer. This not only allows for visual evaluation of individual processing steps, but also provides for convenient screw removal and fast cleaning.

 

Depending on the application, the screws for the TwinLab-F 20/40 can be configured individually with
conveying, kneading, and mixing elements.

Image credit: Brabender

JF: For aquafeed applications, we have produced primarily cylindrical pellets, or expanded products with the round die head – and an additional cutting device. The four upper and two lateral metering openings on the TwinLab also allow liquid or granulated additives such as oils, vitamins, and mineral concentrates or colours to be fed in. For example, I'm thinking here of omega 3 fatty acids or carotenes, which are of enormous importance for aquafeed producers and their suppliers. In the area of research and development, there are many cooperative projects between science and industry, which Brabender is proud to support the aquafeed of the future with its extrusion-related expertise. But even more: We would like to invite customers to visit our Customer and Technology Centre in Duisburg and see the capabilities of our lab-scale extrusion and experience the new TwinLab in operation for themselves.

For more information visit the Brabender website, HERE.

The Aquaculturists
This blog is maintained by The Aquaculturists staff and is supported by the
magazine International Aquafeed which is published by
Perendale Publishers Ltd

For additional daily news from aquaculture around the world: aquaculture-news

Feed to food at VIV Qingdao 2019, China

VIV Qingdao 2019 will be held on September 19-21 at the Qingdao Cosmopolitan Exposition, Qingdao, Shandong, China filling halls S1 to S5, for an exhibition area of 50,000 square metres. The 2019 show will present 500 exhibitors and is expected to attract more than 30,000 visitors, including over 200 industry leaders.

The International Aquaffed team will be in attendance bringing you live updates via twitter and you can expect a show report in an upcoming issue of the magazine.
 


The feed to food exhibition concept will be further enhanced by around 20 international seminars that analyse the Chinese industry as well as best solutions for current issues in global animal husbandry. VIV Qingdao 2019, the independent and international show brand for animal husbandry, is part of the umbrella event Asia Agro Food Expo 2019 (AAFEX).

Next to VIV Qingdao, AAFEX will feature two more shows (Horti China and China Food Tech) and will gather under one roof around 1,000 suppliers in Agricultural and Food production technology and equipment covering "Seeds to plants to Feed to meat to Food" at the Qingdao World Expo City (Qingdao Cosmopolitan Exposition) in Qingdao West coast.

You can expect the national VIV China-team in Shanghai to present you with a strong trade show to connect you with your desired professionals in pork, poultry, egg, dairy and fish production.

Visit the VIV Qingdao 2019 website, HERE.

VIV  International Summit
VIV is entering a new phase with the upgrading of the quality of the event content as well as its services to better meet the business needs of exhibitors and industry professionals. Therefore, the organisers have decided to organise this 'VIV International Summit' which is made of several parallel sessions addressing key topics such as biosecurity, animal health & nutrition, feed tech, smart farming, , etc.

Excellent programs have been organised which will analyse the Chinese industry as well as present the best solutions for current issues in global animal production. Global industry leaders, professional experts, government agencies and industry organisations, top enterprises, global media partners, etc. will be gathered together to share and to learn from one another.

During the forum, you will have plenty of opportunities not only to satisfy your business interests but also to learn from the recognised experts and share with each other. You are strongly encouraged to attend the summit along with your partners and colleagues.

Learn more and register for the VIV International Summit, HERE.
2nd Farm and Food Integration Seminar
As China enters a new era, the structure and ecology of Chinese Animal Production are undergoing profound changes. The same goes for the Breeding and Aquaculture industries: as public pays more and more attention to what they consume, the industry must become the foundation that guarantees food safety to the general public, as well as promotes the coordinated development of the national economy. But this road to transformation will come with its own challenges.

After the successful launch of the first Farm and Food Integration Seminar (FFIS) at VIV China 2018, the much anticipated second FFIS will be held this year at the VIV Qingdao 2019. As a key converging point for the latest developments and innovations within the agriculture and animal production sectors, the seminar aims to explore market trends within food animal production, block chain and new retail initiatives, and ways to develop the food sector and food animal production value chain.

With the presence of leading enterprises in the industry engaging with the audience, FFIS will be a comprehensive platform where the exchanges of new information, innovations and connections will result in the accelerated and healthy development of the Chinese food animal production industry.

Learn more about the 2nd Farm and Food Integration Seminar, HERE.
Register for VIV Qingdao 2019, HERE.
The Aquaculturists
This blog is maintained by The Aquaculturists staff and is supported by the
magazine International Aquafeed which is published by
Perendale Publishers Ltd

For additional daily news from aquaculture around the world: aquaculture-news